Demand for Tool Grinders for PCD and PCBN Tools

What is the demand of PCD cutters for tool grinders? At present, with the rapid development of technology and market, PCBN and PCD cutters have been widely used. The market has put forward high requirements for PCD and PCBN tool grinding equipment in terms of grinding efficiency. E-Grind, as a professional PCD blanks and PCD cutters supplier, knows a lot about PCBN and PCD cutters. Let's take a look at the performances.

1. The grinding proportion of the indexable blade of PCD cutter increases, which requires strong special equipment, simple structure and strong rigidity

With the deepening of division of labor and cooperation, more than 80% of customers use this equipment to mass produce the same type of tools, namely PCNB, PCD or alloy indexable inserts, welding turning tools, etc. For a single demand, the structure of the machine tool can be simplified, and the rigidity of the equipment must be greatly enhanced. This not only reduces equipment costs, but also lays a solid foundation for high-efficiency production.

2. The main part of the PCD cutter auxiliary time - the tool setting time requirement is greatly shortened

The arc of the PCD cutter blade is formed by the rotation of the worktable. It is a prerequisite for grinding to adjust the arc center of the PCD cutter to coincide with the rotation axis of the worktable (that is, the tool setting action), and this "tool setting action" runs through the PCD The entire process of tool grinding is repeated continuously, which is the fundamental reason why traditional machine tools cannot get rid of manual operations.

3. PCD cutters require convenient and reliable operation, and try not to rely on the operator's manual skills

In order to grind natural diamond knives, traditional machine tools introduce the processes of "flexible feed" and "constant pressure grinding", which have the effect of "letting the knife" to protect the highly brittle natural diamond knives. The traditional equipment adopts the method of cylinder feeding to achieve this effect, which greatly sacrifices the grinding efficiency of PCNB and PCD cutters. In addition, due to the lack of mechanical manufacturing precision, this machine tool is very unstable, and requires strong manual skills to exert its specialties.

From this point of view, the design of most PCD cutter tool grinders in China has two characteristics. One is to take into account natural diamond tools while sharpening PCBN and PCD cutters; the other is to sharpen welding superhard turning tools and boring tools, but also take into account the disc and shaft tools.

E-Grind is a professional PCD blanks and PCD cutters supplier. We can provide you with high-quality Diamond PDC cutters and PCD and PCBN cutting tools. We ensure that the needs of customers are met to the greatest extent with the fastest time and the best service, and we will continue to contribute to China's economic construction. We advocate learning, innovation, sincere cooperation, sincere service, and win-win. If necessary, welcome to consult.