People nowadays are dissatisfied with earlier forms of technology and prefer the PCD since it is stronger and can handle many items that could not be handled previously, despite the fact that there are numerous elements that might affect its quality. So, let's have a look at why the PCD cutter is better than other sorts of cutters.
It is synthetic, sintered together from many stones, and it is selected and processed using high-end methods. With the matrix, when sintered together, at high temperature and pressure, a PCD cutter can be created.
The PCD diamond cutting tools are uniform, rigid, and wear-resistant. This PCD diamond layer is connected to the carbide substrate, and the base allows for a relatively strong binding, as seen in a forming cutter, for example.
Carbide or ceramic tools are very wear-resistant compared to polycrystalline heads. The service life of polycrystalline diamond cutters can exceed carbide tool life. In some applications, the tool with polycrystalline heads are not as good as those of diamond tools.
1. The impact resistance of the PCD cutter
Due to its randomly oriented diamond particle structure and carbide backing, PCD is more impact resistant than genuine diamond.
2. PCD cutter consistency
PCD is in a condition that worsens over time. Natural diamond is natural, and single crystals have soft and hard particles, and it is occasionally practiced without huge grains on the cutting edge, depending on the natural diamond shape and the fabrication of the tool.
3. The presence of a PCD cutter
PCDs can be found in a wide range of shapes and sizes. The huge discs are 60mm in diameter and contain a small amount of naturally occurring natural diamond. Diamonds are incredibly rare and expensive for cutting edges, even if they are only 8 mm long.
4. The PCD cutter's adaptability
PCD is a conductor. With our EDM wire cutters, we can often make intricate kinds of tools, such as grooving tools. Natural diamonds can be used to make such implements.
5. The PCD cutter's price
PCD cutter is superior: PCD blanks are substantially less expensive than real diamond stones, and the various shapes of polycrystalline diamond composite reduce manufacturing costs significantly. Shaped knives have longer cutting edges, which are also uncommon in natural diamonds.
These are the advantages of the PCD diamond cutting tools over other cutter types in terms of impact resistance, consistency, availability, flexibility, and cost, respectively. You should have a good notion of the PCD cutter's advantages, and we hope that it will be of use to more people.
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